PLM is about adapting to consumer behaviors while maintaining regulatory compliance

Retail shelves filled with diverse packaged products illustrate the complexities of keeping the competitive differentiation and brand identity for process and related manufacturing industries.Image credit: UNSPLASH.

This blog is the third in a five-part series by guest blogger Lionel Grealou, consultant and founder of Xlifecycle Ltd. and author of the virtual+digital blog. In part 1, Lio discussed Driving Make-to-Stock Process Manufacturing: From Demand Forecasting to Finished Product. In part 2, he considered how PLM capabilities are essential for manufacturers to accelerate time-to-market and launch products “right the first time.”

In this third post, Lio reviews why PLM is about adapting to consumer behaviors while maintaining regulatory compliance.

Competition in the Consumer Packaged Goods (CPG) and Fast-Moving Consumer Goods (FMCG) industries is increasingly complex, accounting for rapidly changing consumer trends to advanced personalization requirements based on product portfolios. Success hinges on maintaining consistent product quality, safety, compliance, authenticity, and a steady innovation rhythm. These factors are essential for building consumer trust and loyalty, covering everyday and frequently purchased items.

FMCG manufacturers, a subset of CPG, must continuously adapt to grow market shares. CPG brands focus on consumer loyalty and quality due to longer shelf lives and higher price points, whereas FMCG brands prioritize rapid turnover and cost efficiency. Implementing a tailored Product Lifecycle Management (PLM) strategy is crucial for maintaining product compliance and consumer trust, ultimately enhancing the overall brand reputation.

In this post, I explore the integral connection between compliance, consumer trust, and brand reputation in the CGP and FMCG industries—and how PLM data connects the dots between internal and external factors.

Driving agility and data-driven decision-making

The rise of digital buying behavior and e-commerce compels CPG companies to transform and develop integrated data models. PLM plays a crucial role by enhancing efficiency and capturing growth opportunities, enabling CPGs to deliver market insights and become trusted data-sharing partners. Centralizing and standardizing data through PLM systems provides a unified source of truth, supporting informed decision-making across the organization. This centralization streamlines operations, reduces redundancies, and facilitates quick, accurate data-driven decisions.

PLM disciplines are essential for managing data, ensuring business agility, and adapting to shifting consumer behavior and compliance demands. In an industry characterized by rapid changes in consumer preferences and regulatory landscapes, the ability to quickly adapt is crucial. PLM systems enable CPG companies to maintain up-to-date records, track market trends, and respond to changes with agility. This responsiveness helps companies stay competitive, meet customer expectations, and comply with evolving regulations.

Furthermore, the strategic use of PLM processes enhances collaboration across departments and with external partners. Providing a comprehensive and accessible view of data, PLM data, and process governance must facilitate seamless communication and coordination. This integration ensures that all stakeholders have access to the same information, fostering a cohesive approach to market challenges and opportunities. As a result, CPG companies can optimize their supply chains, improve product development processes, and drive innovation, ultimately leading to sustained growth and market leadership.

Adapting to shifting consumer behaviors

High product turnover and variability with short shelf lives necessitate robust change management traceability. The fast-paced nature of consumer demand requires solutions capable of efficiently tracking and managing frequent changes. PLM solutions provide the infrastructure for these updates, ensuring accurate and traceable records. This traceability is crucial for maintaining inventory accuracy, reducing waste, and meeting consumer expectations for fresh, safe, relevant products.

Strict adherence to regulatory standards ensures product compliance and safety, fostering consumer trust. With growing consumer awareness of product safety and demand for brand transparency, PLM data lifecycle control processes help companies maintain up-to-date compliance and safety certification records that are continuously accessible to regulatory bodies and consumers. Sustainable practices to meet consumer and regulatory expectations are essential for enhancing brand reputation. Lifecycle Assessment (LCA) capabilities track sustainability credentials across the entire product lifecycle, from raw material sourcing to manufacturing processes and recycling, ensuring resource-use efficiency and reducing liabilities.

Clear communication with consumers about product ingredients, sourcing, and manufacturing processes is nowadays essential. Transparency is key to building consumer trust in today’s market. PLM and associated data repositories, coupled with effective Master Data Management (MDM) governance via Digital Threads, enable companies to provide detailed and accurate product information, fostering transparent relationships. Additionally, capturing and predicting consumer behaviors allows CPG leaders to stay ahead of trends. By analyzing consumer purchasing patterns and preferences, companies can anticipate market shifts and adjust strategies accordingly. PLM data relationships and interdependencies provide a comprehensive product requirement view, enabling proactive decision-making and strategic planning.

Maintaining continuous regulatory compliance

Introducing new products requires strict adherence to quality standards and regulatory compliance. Regulatory bodies often demand manufacturers to demonstrate robust traceability throughout the product lifecycle. PLM, along with Enterprise Resource Planning (ERP) data, is crucial for managing product recalls and safety issues efficiently, protecting consumer relationship and brand integrity. In recall situations, accurate and accessible PLM and related data enable swift, effective responses. Efficient recall management safeguards consumer safety and minimizes financial and reputational impacts.

Integrating PLM and ERP workflows, along with seamless downstream data flow to Manufacturing Resource Planning (MRP) and Manufacturing Execution Systems (MES), empowers CPG and FMCG companies to adapt to dynamic market environments, meet regulatory standards, and maintain active consumer engagement. This integrated approach supports comprehensive compliance management from product development through market launch and post-market surveillance. By connecting data across enterprise platforms, companies enhance operational efficiency, ensure product quality, and foster strong consumers and retail partner relationships. This holistic data management approach is vital for sustaining competitive advantage and achieving long-term success in the CPG and FMCG industries.

Effective PLM and ERP strategies form the foundation for continuous improvement and innovation. With a robust, integrated data infrastructure, CPG companies can identify areas for process optimization, drive cost efficiencies, and enhance product offerings. This proactive data management approach aligns with current regulatory and market demands while preparing for future challenges and requires continuous change management. A strong PLM framework, supported by ERP data insights, ultimately empowers CPG and FMCG companies to drive sustainable business growth, profitability, and resilience.